超聲波清洗機的普遍性以及構(gòu)造組成_濟南潔升超聲波清洗機
超聲波清潔機清潔技能在汽車職業(yè)、電子職業(yè)、精密儀器、化工等范疇的運用非常廣泛, 乃至運用到平時日子中清潔金銀首飾、酒店餐飲具等, 大大提高了作業(yè)效率和清潔質(zhì)量。跟著經(jīng)濟的開展、科學(xué)技能的前進, 超聲波清潔技能將被更普遍地運用在出產(chǎn)和日子的各個范疇。
Production practice at home and abroad indicates that ultrasonic cleaner cleaning is the most effective and indispensable cleaning method in modern industry, such as pre-paint treatment in the automotive industry, pre-plating treatment in electroplating, and pre-plating treatment in vacuum ion plating. The cleaning of the components has become increasingly inseparable from the ultrasonic cleaner.
國內(nèi)外的出產(chǎn)實踐標(biāo)明, 超聲波清潔機清潔是現(xiàn)代工業(yè)中最有效和不行缺少的清潔手法, 如汽車工業(yè)的漆前處理、電鍍職業(yè)的鍍前處理、真空離子鍍的鍍前處理等, 各種構(gòu)件的清潔, 已越來越離不開超聲波清潔機。
The ultrasonic cleaner consists of the following parts:
超聲波清潔機由以下幾部分構(gòu)成:
1) Ultrasonic system: contains transducer and ultrasonic generator.
1)超聲波體系：包含換能器和超聲波發(fā)生器。
(1) Transducer: The transducer is made of special high temperature resistant, oscillating, high viscosity resin glue and fixed by special means, never falling, and can withstand high temperature of 100 °C ~ 150 °C.
(1) 換能器：換能器選用特種耐高溫、耐振蕩、高粘度的樹脂膠輔以特別的辦法加以固定, 絕不掉落, 且可耐受100℃～150℃的高溫。
(2) Ultrasonic generator: The high-power ultrasonic generator can be composed of super-audio IGBT power electronic devices as the primary component. The ultrasonic generator circuit is leading, fully constructed, and supplemented by an active and reliable integrated control system. Various ultrasonic generators can be operated independently or in multiple groups in parallel to complete large-scale cleaning projects.
(2) 超聲波發(fā)生器：大功率超聲波發(fā)生器可由超音頻IGBT電力電子器件為首要元件構(gòu)成, 該種超聲波發(fā)生器電路領(lǐng)先, 構(gòu)造完整, 輔以活絡(luò)牢靠的集成操控體系。各種超聲波發(fā)生器可獨立作業(yè),亦可多組并聯(lián)運用, 以完成大規(guī)模清潔工程。
2) Heating and temperature control system. The heater is usually made of stainless steel tubing and is resistant to acids and alkalis. The purpose of heating is to heat the cleaning agent to add a scrubbing action of the cleaning machine. The temperature is automatically controlled and can be adjusted freely within the appropriate range.
2) 加熱及溫度操控體系。加熱器通常選用不銹鋼管材制成, 可耐酸堿。加熱的意圖是將清潔劑加熱以添加清潔機的洗刷作用。溫度自動操控, 可在適當(dāng)范圍內(nèi)隨意調(diào)整。
3) Cleaning tank: The cleaning tank is usually made of stainless steel by argon arc welding. The tank body is provided with slag maintenance port, insulation sound insulation layer, etc., to ensure that the water level should be at least 200mm higher than the transducer box.
3) 清潔槽：清潔槽通常選用不銹鋼經(jīng)氬弧焊焊制而成, 槽體上設(shè)置有排渣維修口、保溫隔聲層等, 要確保水位最少應(yīng)高出換能器盒200mm以上。
4) Tank circulation filtration system. A filter is provided in the system to dynamically filter the bath to maintain the cleanliness of the bath. When the workpiece is out of the groove, t超聲波清洗機價格he workpiece is washed once by the filtered liquid flowing through the spray section at the upper part of the tank, so as to wash away the oil adhered to the surface when the workpiece is out of the groove, so as to prevent contamination of the lower tank liquid.
4) 槽液循環(huán)過濾體系。在該體系中設(shè)有過濾器, 對槽液進行動態(tài)過濾, 以保持槽液的清潔度。當(dāng)工件出槽, 通過過濾的液體流經(jīng)槽體上部的噴淋環(huán)節(jié)對工件進行一次沖刷, 以便沖掉工件出槽時外表粘附的油污, 以防止其對下道槽液形成污染。
5) Transportation system: Determine the transportation method and control method of the ultrasonic cleaning machine according to the shape, volume, batch, etc. of the workpiece to be cleaned.
5) 運送體系：依據(jù)被清潔工件的形狀、體積、批量等斷定超聲波清潔機的運送方法及操控方法。
6) Spray rinsing system: According to the appearance of the workpiece to be cleaned, some cleaning machines are equipped with a spray rinsing process to combine ultrasonic cleaning and spray cleaning organically.
6) 噴淋漂洗體系：依據(jù)被清潔工件的外表情況, 有的清潔機裝備噴淋漂洗工序, 將超聲波清潔和噴淋清潔有機地結(jié)合起來。
7) Drying system. According to the condition of the workpiece to be cleaned, some ultrasonic cleaning machines are equipped with a drying system. The drying system is mainly composed of a heater, a fan, a blowing nozzle, etc., and the temperature is automatically controlled.
7) 烘干體系。依據(jù)被清潔工件的情況,有的超聲波清潔機裝備烘干體系,烘干體系首要由加熱器、風(fēng)機、吹風(fēng)噴嘴等構(gòu)成, 溫度自動操控。
