超聲波清潔機(jī)對(duì)陰極板的清潔及設(shè)計(jì)原理淺談_濟(jì)南潔升超聲波清洗機(jī)
This article contacted the current situation of the electrolytic manganese occupation and developed an ultrasonic cleaning machine for electrolytic manganese cathode plates. Analyzed the operation principle of ultrasonic cleaning, and used ANSYS finite element analysis software to analyze the sound field pressure dispersion of ultrasonic waves at different frequencies. It is useful to teach the frequency selection process of the ultrasonic cleaning machine. .
In order to advance the production of electrolytic manganese, the first step in the production skill of electrolytic manganese is to clean the cathode plate. According to the different production schedules, each electrolysis workshop needs to clean 5000-10000 cathode plates every day. The construction and specification of the cathode plate. The cathode plate is composed of a 2 mm thick stainless steel plate and two 40 mm wide copper bars and weighs 6 kg/piece.
這篇文章聯(lián)絡(luò)電解錳職業(yè)現(xiàn)在的狀況，研制了一種對(duì)于電解錳陰極板的超聲波清洗機(jī)。剖析了超聲波清洗的作業(yè)原理，并運(yùn)用ANSYS有限元剖析軟件對(duì)不一樣頻率下的超聲波做了聲場(chǎng)壓力散布剖析，有用的教導(dǎo)了超聲波清洗機(jī)研制進(jìn)程傍邊的頻率挑選疑問(wèn)。
Nowadays, some cleaning is done by hand washing, and few companies use mechanical washing machines for scouring. The disadvantages of the above two cleaning methods are that the labor intensity of the worker is large, the power is low, the cleaning is incomplete, and the residue is relatively large.
為了前進(jìn)電解錳的產(chǎn)量，電解錳的出產(chǎn)技能中首要的一道工序就是對(duì)陰極板進(jìn)行清洗。依據(jù)出產(chǎn)方案的不一樣，每個(gè)電解車間天天需求清洗5000～10000塊陰極板。陰極板的構(gòu)造與規(guī)范。陰極板由2mm厚的不銹鋼板與兩塊40mm寬的銅條構(gòu)成，重量為6kg/塊。
Scheme of ultrasonic cleaning machine for electrolytic manganese cathode plate
現(xiàn)在，絕大有些清洗由人工手洗完畢，很少有些公司選用機(jī)械式的清洗機(jī)進(jìn)行沖刷。以上兩種清洗方法的缺點(diǎn)在于工人的勞動(dòng)強(qiáng)度很大，功率低，清洗不完全，殘留物比較多。
For the shortcomings of the current cathode plate cleaning, the workpiece is cleaned by the cavitation effect of the ultrasonic wave. When the ultrasonic waves are transmitted in the liquid, the medium will be replaced by a constant pressure at a constant atmospheric pressure. Increasing the sound intensity of the ultrasonic waves, the pressure amplitude is also added, and constitutes a negative pressure zone. When the medium is in the negative pressure cycle, the vacuum bubble occurs and grows abruptly ; Enters the positive pressure cycle, the bubble is kneaded and agilely closed, and the pressure of thousands of atmospheres occurs, that is, the ultrasonic cavitation effect occurs \u0026ldquo^fen ^.
電解錳陰極板超聲波清洗機(jī)的方案
Ultrasonic cleaning machine cleaning is to use the high-pressure shock wave generated by the internal cavitation of the medium to reach the surface of the cleaning workpiece.超聲波清洗速度快，功率高，清洗作用好，清洗度高，工件清洗度一起，不存在盲點(diǎn)，不受清洗件外表凌亂形狀的束縛 ，但凡清洗液能浸到、空化能發(fā)生的本地都有清洗作用。
對(duì)于現(xiàn)在陰極板清洗的缺點(diǎn)，運(yùn)用超聲波發(fā)生的空化效應(yīng)對(duì)工件進(jìn)行清洗。超聲波在液體中傳達(dá)時(shí)，會(huì)使介質(zhì)以一個(gè)規(guī)范大氣壓為基地發(fā)生替換改變的壓力。增大超聲波的聲強(qiáng)，壓力振幅也隨之添加，并構(gòu)成負(fù)壓區(qū)。介質(zhì)處于負(fù)壓周期時(shí)，真空氣泡發(fā)生并敏捷增長(zhǎng); 進(jìn)入正壓周期，氣泡受揉捏而敏捷閉合，發(fā)生上千個(gè)大氣壓的壓力，即發(fā)生“超聲空化效應(yīng)”。
\t\t\t\t\t依據(jù)陰極板的規(guī)范，方案出陰極板超聲波清洗機(jī)。外觀規(guī)范為1600mm\u0026times;1200mm\u0026times;850mm。依據(jù)電解錳出產(chǎn)的特征，用行車將一槽陰極板(59塊)一次性吊裝放入清洗槽內(nèi)，清洗2min～3min后吊出，完畢一個(gè)清洗周期，大大前進(jìn)了作業(yè)功率。
超聲波清洗機(jī)清洗就是運(yùn)用介質(zhì)內(nèi)部空化發(fā)生的高壓沖擊波而抵達(dá)清洗工件外表的目的。超聲波清洗速度快，功率高，清洗作用好，清洗度高，工件清洗度一起，不存在盲點(diǎn)，不受清洗件外表凌亂形狀的束縛 ，但凡清洗液能浸到、空化能發(fā)生的本地都有超聲波清洗機(jī)廠家清洗作用。
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依據(jù)陰極板的規(guī)范，方案出陰極板超聲波清洗機(jī)。外觀規(guī)范為1600mm×1200mm×850mm。依據(jù)電解錳出產(chǎn)的特征，用行車將一槽陰極板(59塊)一次性吊裝放入清洗槽內(nèi)，清洗2min～3min后吊出，完畢一個(gè)清洗周期，大大前進(jìn)了作業(yè)功率。\t\t\t
