超聲波清洗機的應(yīng)用想法_濟南潔升超聲波清洗機
<u>Ultrasonic cleaners use the power of cavitation - a violent explosion of billions of tiny bubbles - to remove any surface contaminants that can be safely immersed in a cleaning solution formulated for a specific cleaning task. Most cleaning solutions are provided as concentrates which are diluted with water and are biodegradable to eliminate many of the processing problems associated with solvents such as trichloroethylene and perchloroethylene. This article provides a selection of applications for the <u>Ultrasonic Cleaner</u>. It includes a discussion of how to use cavitation to convert an analyte into a measurable form in sample preparation without chemical degradation due to excessive heat or mechanically induced damage. </p>
<u>超聲波清洗機</u>利用氣蝕的力量 - 數(shù)十億微小氣泡的劇烈爆炸 - 去除任何表面上的污染物，這些污染物可以安全地浸入為特定清潔任務(wù)配制的清潔溶液中。 大多數(shù)清潔溶液作為濃縮物提供，其用水稀釋并且是可生物降解的，以消除與溶劑例如三氯乙烯和全氯乙烯相關(guān)的許多處理問題。 這篇文章提供了<u>超聲波清洗機</u>的選擇應(yīng)用。 它包括如何使用空化在樣品制備中將分析物轉(zhuǎn)化為可測量形式而不會由于過度熱或機械誘導(dǎo)損傷引起的化學(xué)降解的討論。</p><strong>Introduction to Ultrasound Process</strong></p>
<strong>超聲波過程簡介</strong></p>Whether used for cleaning or sample preparation, the ultrasonic transducer powered by a generator bonded to the bottom of the can creates cavitation in the ultrasonic cleaning tank. vibrates at an ultrasonic frequency such as 37 kHz, and the transducer turns the bottom of the can into a diaphragm that produces cavitation bubbles. Low frequency cleaners (such as those operating at 25 kHz) produce relatively large bubbles that hit the surface more vigorously than higher frequencies (e.g., smaller bubbles produced at 80 or 130 kHz). For details on the process, please see our selection and use of the ultrasonic cleaner . </p>
無論是用于清潔還是樣品制備，通過粘合到罐底部的發(fā)生器供電的超聲波換能器在超聲波清洗罐中產(chǎn)生空化。 在超聲頻率例如37kHz下振動，換能器使罐底部變?yōu)楫a(chǎn)生空化氣泡的振動膜。 低頻清潔器（例如在25kHz下操作的那些清潔器）產(chǎn)生相對大的氣泡，這些氣泡比較高頻率（例如在80或130kHz處產(chǎn)生的較小氣泡）更劇烈地撞擊表面。 有關(guān)過程的詳細信息請參見我們的后選擇和使用超聲波清洗機 。</p><strong>Some common applications for ultrasonic cleaners</strong></p>
<strong>超聲波清洗機的一些常見應(yīng)用</strong></p>The following are common applications involving ultrasonic cleaners. I hope they will suggest that you can use sonic energy to increase throughput while providing ** results. </p>
以下是涉及超聲波清潔器的常用應(yīng)用。 希望他們會建議你可以使用聲波能量來提高吞吐量，同時提供**的結(jié)果。</p><strong>Ultrasonic cleaning of dental and surgical instruments</strong></p>
<strong>超聲波清潔牙科和外科器械</strong></p>The CDC, WHO and the Professional Medical and Dental Association emphasize the importance of thorough cleaning and then disinfecting or disinfecting reusable medical, dental and surgical instruments. As we pointed out later, the cleaning of surgical instruments , ??so that blood and other substances do not dry the instrument should be started immediately. Carefully wipe large amounts of contaminants from the instrument and then place them in the enzyme soak before the ultrasonic cleaning process. </p>
CDC，WHO和專業(yè)醫(yī)療和牙科協(xié)會強調(diào)徹底清潔，然后消毒或消毒可重復(fù)使用的醫(yī)療，牙科和外科器械的重要性。 正如我們在后指出，對清潔手術(shù)器械 ，使血液和其他物質(zhì)做儀器不干燥過程中應(yīng)立即啟動。 小心地從儀器中擦除大量污染物，然后將它們放在酶浸泡中是超聲波清洗過程之前的**步。</p>Ultrasonic energy is far superior to manual scrubbing of these instruments because tiny bubbles can penetrate small cracks and gaps to blow away contaminants that cannot be achieved by manual processes. In addition, the chances of a person receiving an incision or puncture a wound are greatly reduced. </p>
超聲波能量遠遠優(yōu)于手動擦洗這些儀器，因為微小氣泡能夠穿透小裂紋和縫隙以吹除手工過程不能達到的污染物。 此外，人員接受切口或穿刺傷口的機會大大減少。</p>The cleaning procedure should follow the recommendations of the professional association and the recommendations of the ultrasonic equipment and cleaning solution suppliers for medical and surgical instruments. However, in general, disassembling the instrument will help cavitation reach more surface area. Fine baskets can be used to secure small parts. Clean instruments of similar composition in each cleaning cycle. Avoid using acoustic energy to clean chrome-plated instruments. </p>
清潔程序應(yīng)遵循專業(yè)協(xié)會的建議以及為醫(yī)療和外科器械配制的超聲設(shè)備和清潔溶液供應(yīng)商的建議。 然而，一般來說，拆卸儀器將有助于氣蝕達到更多的表面積。 細網(wǎng)籃可用于固定小零件。 在每個清潔循環(huán)中清潔類似組成的儀器。 避免使用聲能清潔鍍鉻儀器。</p>After the ultrasonic cleaning cycle, the instrument is ready for disinfection or sterilization. </p>
超聲波清洗循環(huán)后，儀器準備進行消毒或滅菌。</p><strong>Clean laboratory glassware</strong></p>
<strong>清潔實驗室玻璃器皿</strong></p>Cleaning laboratory glassware such as flasks, graduated cylinders, burettes and pipettes requires careful handling to avoid rupture. The complex shape of the laboratory glassware is also difficult to clean. Replacement of ultrasonic cleaners for manual cleaning and laboratory glassware washers not only reduces breakage and associated replacement costs, but also provides thorough cleaning work due to the power of cavitation. </p>
清潔實驗室玻璃器皿如燒瓶，量筒，滴定管和移液管需要仔細處理以避免破裂。 復(fù)雜形狀的實驗室玻璃器皿也難以清潔。 替代超聲波清洗劑用于手動清洗和實驗室玻璃器皿清洗機不僅可以減少破損和相關(guān)的更換成本，而且還能夠提供徹底的清潔工作，由于氣蝕作用的力量。</p>The secret of a successful dust-free clean laboratory glassware is to select the appropriate ultrasonic cleaner, establish an effective cleaning cycle, and select the correct cleaning solution formulation based on the removed contaminants. These are usually divided into acidic, alkaline and neutral. </p>
成功的無塵清潔實驗室玻璃器皿的秘訣在于選擇合適的超聲波清潔器，建立有效的清潔循環(huán)，并基于被去除的污染物選擇正確的清潔溶液配方。 這些通常分為酸性，堿性和中性。</p>We introduced this topic to how to clean laboratory glassware, but the general cleaning procedure is quite simple. Below is an example of using an Elmasonic ultrasonic washer equipped with a heate<a href=http://www.csbcj.com/csbqxj/dj/ target='_blank'>單槽超聲波清洗機</a>r, timer and scanning function. ;:</p>
<ol>
我們對后如何清洗實驗室玻璃器皿介紹了這個話題，但在一般的清洗程序相當(dāng)簡單。 下面是使用裝有加熱器，定時器和掃描功能的Elmasonic超聲波洗滌機的例子 ：</p><li>
<ol>Install glassware in the cleaning basket to fill the interior with the solution. Periodic repositioning may be required, in this case, delete the basket - Do not extend into the operating bath. </li>
<li><li>
在清潔籃中安裝玻璃器皿，使溶液填充內(nèi)部空間。 周期性的重新定位可能需要，在這種情況下，刪除該籃- 不要伸入操作浴。</li>Turn on the ultrasonic cleaner, set the temperature to 60 ° C, and the timer is 10 minutes. The actual time and temperature will depend on what you are cleaning, the formulation of the cleaning solution and the nature of the contaminants. </li>
<li><li>
打開超聲波清洗機，設(shè)置溫度為60?C，定時器為10分鐘。 實際時間和溫度將取決于您正在清洗的內(nèi)容，清潔溶液的配方和污染物的性質(zhì)。</li>Lower the basket in the solution. When the temperature is reached, the ultrasound will start, or you can start the cleaning process manually. </li>
<li><li>
降低溶液中的籃子。 當(dāng)達到溫度時，超聲波將啟動，或者您可以手動開始清潔程序。</li>Remove the glassware at the end of the cycle, check, rinse in deionized water and dry. If you are cleaning a large number of laboratory glassware, consider a rinse tank and an electric dryer. </li>
<li></ol>
在循環(huán)結(jié)束時取出玻璃器皿，檢查，在去離子水中沖洗并干燥。 如果你清洗大量的實驗室玻璃器皿，請考慮一個沖洗罐和電干燥器。</li>
</ol>As with the other examples in this article, always consult the industry and professional association recommended procedures. </p>
正如本文的其他例子，始終咨詢行業(yè)和專業(yè)協(xié)會推薦的程序。</p><strong>Cleaning printed circuit boards</strong></p>
<strong>清潔印刷電路板</strong></p>Contaminants such as excess solder and rosin must be removed from the newly manufactured printed circuit board. Ultrasonic cleaning machine effectively achieves this when using mature programs. </p>
污染物如過量的焊料和松香必須從新制造的印刷電路板上去除。 超聲波清洗機有效地實現(xiàn)這一點，當(dāng)采用成熟的程序。</p>Powerful but gentle ultrasonic cleaning is far superior to using alcohol, spray and solvent to soak and scrub PCBs. Why? Simply put, because these methods have the risk of destroying precision parts and are time consuming. </p>
強大但溫和的超聲波清洗遠遠優(yōu)于使用酒精，噴霧和溶劑浸泡和擦洗PCBs。 為什么？ 簡單地說，因為這些方法具有破壞精密部件的風(fēng)險，并且是耗時的。</p>When selecting an ultrasonic cleaner, be sure to select a washer with a so-called scan mode. This provides a slight \u0026plusmn; change in the ultrasonic frequency, (1) avoiding possible damage to the harmonics of the PCB and (2) helping to ensure thorough cleaning throughout the solution. </p>
選擇超聲波清洗機時，請務(wù)必選擇具有所謂掃描模式的清洗機。 這提供了超聲頻率的輕微的±變化，（1）避免可能損壞PCB的諧波和（2）有助于確保在整個溶液中徹底的清潔作用。</p>For real-world applications, see us in the cleanup of PCB case study post . The same technology is also widely used to clean and refurbish mobile phones and PDAs. </p>
對于現(xiàn)實世界的應(yīng)用程序中看到我們在清理多氯聯(lián)苯案例研究崗位 。 相同的技術(shù)也廣泛用于清潔和翻新手機和PDA。</p><strong>Cleaning plastic injection molds</strong></p>
<strong>清洗塑料注塑模具</strong></p>To protect their investment in expensive injection molds, manufacturers rely on cleaning procedures that do not damage highly finished surfaces. At the same time, the cleaning process must effectively remove stubborn contaminants such as residues, oils, flashes and greases, which, if allowed, will result in waste. </p>
為了保護他們在昂貴的注塑模具上的投資，制造商依賴于不會損壞高度成品表面的清潔程序。 同時，清潔程序必須有效地去除頑固的污染物，例如殘留物，油，閃光和油脂，如果允許保留，將導(dǎo)致廢品。</p><u>Ultrasonic cleaners are a preferred alternative to manually scrubbing injection molds using brushes and solvent-based component cleaners. </p>
<u>超聲波清洗機</u>是使用刷子和溶劑型部件清洗器手動擦洗注射模具的優(yōu)選替代方案。</p>The ultrasonic cleaning process is thorough, safe and fast. It thoroughly removes contaminants from complex, highly finished mold surfaces without damage. A powerful wash by cavitation bubbles to achieve all surfaces immersed in the cleaning solution - even surfaces that are difficult or impossible to achieve by manual cleaning methods. </p>
超聲波清洗過程徹底，安全，快速。 它徹底地清除復(fù)雜的，高度完成的模具表面的污染物，而不會損壞。 通過空化氣泡進行的強力洗滌達到浸入清潔溶液中的所有表面 - 即使是通過手動清潔方法難以或不可能達到的表面。</p>Choose a large enough ultrasonic cleaner to accommodate the fully submerged mold. Please remember that the size of the cleaning basket is smaller than the size of the water tank. Options range from benchtop units to floor-mounted industrial ultrasonic cleaners that can be paired with flushing and drying equipment. Regardless of the size of the device, it should have a heater, timer and scan mode. </p>
選擇一個足夠大的超聲波清潔器，以容納完全浸沒的模具。 請記住，清潔籃的尺寸比水箱的尺寸小。選項范圍從臺式單元到地板安裝的工業(yè)超聲波清洗機，可以與沖洗和干燥設(shè)備配對。 無論設(shè)備的大小，它應(yīng)該有一個加熱器，定時器和掃描模式。</p>For more information on this topic, see our post-cleaning injection molds . </p>
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