建立超聲波清洗循環(huán)_濟(jì)南潔升超聲波清洗機(jī)
Many of our posts describing the ultrasonic cleaning process contain a warning that you will develop your own routine \u0026rdquo; with experience. This is true, because even if you clean similar parts, the conditions of these parts may vary slightly from dirty. The parts themselves react differently to cavitation. You need more powerful cavitation to remove grease and dirt from heavily contaminated engine parts, rather than completing precision optics for cleaning.
我們的許多描述超聲波清洗過(guò)程的帖子都包含一個(gè)“有經(jīng)驗(yàn)的你將開(kāi)發(fā)自己的例程”的警告。這是真的，因?yàn)榧词鼓闱逑聪嗨频牟考?，這些部件的條件可能從略有不同，臟。 零件本身對(duì)氣穴作用的反應(yīng)不同。 您需要更強(qiáng)勁的氣蝕，去除嚴(yán)重污染的發(fā)動(dòng)機(jī)零件上的油脂和污垢，而不是完成清潔的精密光學(xué)。
This article briefly describes the variables used to create an ultrasonic cleaning cycle and suggests some suggestions to help you improve your cleaning program to get the best results.
這篇文章簡(jiǎn)要介紹了建立超聲波清潔循環(huán)的變量，并提出一些建議，幫助您完善自己的清潔程序以獲得**佳效果。
Ultrasonic cleaning temperature
超聲波清洗溫度
The cavitation in water is strong at 35 ° C (95 \u0026 deg ^ fen ^ F). But higher temperatures may be required to remove oil, grease, wax and other contaminants. This is where clean chemicals work. Clean chemistry and cleaning temperature together define an effective ultrasonic cleaning process. However, there is an upper limit. is higher than 80 °C (176 \u0026 deg;F) cavitation loses its effectiveness. This is why the temperature control of the ultrasonic cleaning machine does not exceed 80?C.
在水中的空化作用在35℃（95°F）下**強(qiáng)。 但是可能需要更高的溫度來(lái)除去油，油脂，蠟和其他污染物。 這是清潔化學(xué)品發(fā)揮作用的地方。 清潔化學(xué)和清潔溫度一起定義了**有效的超聲波清潔過(guò)程。但是，有一個(gè)上限。 高于80℃（176°F）空化失去其有效性。 這就是為什么超聲波清洗機(jī)的溫度控制不超過(guò)80?C。
Instructions for biodegradable cleaning formulations include proper dilution with water and recommended cleaning temperatures. For example, the ELMA laboratory cleaning A20sf for laboratory glassware and stainless steel, ceramic and plastic instruments has a cleaning temperature of 50**70 °C. The widely used elma tec cleaning A4 removes oil, grease, combustion residues and other organic contaminants. The recommended cleaning temperature is 50**80?C.
生物可降解清潔配方附帶說(shuō)明，包括用水適當(dāng)稀釋和推薦的清潔溫度。 例如，用于實(shí)驗(yàn)室玻璃器皿和不銹鋼，陶瓷和塑料儀器的elma實(shí)驗(yàn)室清潔A20sf的清潔溫度為50**70℃。 廣泛使用的elma tec清潔A4去除油，油脂，燃燒殘余物和其他有機(jī)污染物，推薦的超聲波清洗機(jī)報(bào)價(jià)清潔溫度為50**80?C。
The temperature range provides room for it. When you \u0026ldquo; develop your daily \u0026 rdquo; Remember, lower temperatures consume less energy, so it is a trade-off between cleaning time and thoroughness.
溫度范圍提供余地。 當(dāng)你“發(fā)展你的日常”記住，較低的溫度消耗較少的能量，所以它是清洗時(shí)間和徹底之間的權(quán)衡。
On the other hand, medical and surgical instruments contaminated with blood should be cleaned at room temperature because heat causes blood to clot on the surface and becomes very difficult to remove.
另一方面，被血液污染的醫(yī)療和外科器械應(yīng)該在室溫下清潔，因?yàn)闊崃繉?dǎo)致血液凝固在表面上并變得非常難以去除。
The ultrasonic cleaning temperature can be controlled by other cleaning agents supplied by Elstatic and Tovatech. But remember, cavitation itself will increase the temperature of the cleaning solution. If you should avoid high solution temperatures, you can choose a cooling coil.
超聲波清洗溫度可以通過(guò)Elstatic和Tovatech提供的其他清潔劑進(jìn)行控制。 但請(qǐng)記住，氣蝕作用本身會(huì)提高清潔溶液的溫度。 如果應(yīng)避免高溶液溫度，可選擇冷卻盤管。
Ultrasonic cleaning time
超聲波清洗時(shí)間
What won't surprise you is that the dirtier part, the longer the cleaning cycle. When cleaning heavily contaminated parts, such as car gears and other products that accumulate deposits, it takes a few minutes to carefully remove loosely adhering deposits. This also applies to the removal of abrasive dust, chips and powder residues from newly manufactured metal parts. This not only shortens the cleaning cycle, but also helps to extend the effectiveness of the cleaning solution.
它不會(huì)讓你感到驚訝的是，越臟的部分，清潔周期越長(zhǎng)。 當(dāng)清潔嚴(yán)重污染的部件，如汽車齒輪和其他積累沉積物的產(chǎn)品時(shí)，需要幾分鐘時(shí)間仔細(xì)清除松散粘附的沉積物。 這同樣適用于從新制造的金屬部件去除研磨粉塵，切屑和粉末殘余物。 這不僅會(huì)縮短清潔周期，而且有助于延長(zhǎng)清潔溶液的有效性。
Here are some suggestions for cleaning up specific products related to our post, but again the actual time of our warning will depend on the condition of the part. We also recommend following the recommendations of professional associations when cleaning medical and surgical instruments and implants.
這里有一些建議清理時(shí)間在我們的帖子相關(guān)的具體產(chǎn)品，但再次提及我們的警告實(shí)際時(shí)間將取決于部件的狀況。 我們還建議，在清潔醫(yī)療和外科器械和植入物時(shí)，應(yīng)遵循專業(yè)協(xié)會(huì)的建議。
| Recommended cleaning time |
| 3**10 minutes |
| 40 minutes |
| 10 minutes |
| 10-12 minutes, then ultrasonic lubrication |
| 20 minutes |
| 15**30 minutes |
| 10**15 minutes, longer complex mold |
| 15 minutes |
The location of the parts in the cleaning solution is important and can affect cleaning time. All surfaces must be exposed to cavitation. Parts with slots, blind holes and small gaps, and narrow-mouth tubes should be positioned to allow complete penetration of the cleaning solution, but there is no \u0026ldquo; capture \u0026 rdquo; to prevent contaminants from escaping. This may require removing the basket and repositioning the part, then proceeding with the process. A slight vertical agitation (as provided by the Elmasonic Flex 1 Ultrasonic Cleaner and the Flex 2 system combined with cleaning and ultrasonic cleaning) greatly assists the process.
清潔溶液中的部件的位置很重要，并且會(huì)影響清潔時(shí)間。 所有表面必須暴露于氣蝕作用。 帶有槽，盲孔和微小縫隙以及窄口管的部件應(yīng)該定位成允許清潔溶液完全滲透，但是沒(méi)有“捕集”，從而防止污染物排出。 這可能需要移除籃子并重新定位部件，然后繼續(xù)該過(guò)程。 輕微的垂直攪拌（例如由Elmasonic Flex 1超聲波清洗機(jī)和結(jié)合清洗和超聲波清洗的Flex 2系統(tǒng)提供的）極大地有助于該過(guò)程。
Select ultrasonic frequency
選擇超聲波頻率
Ultrasonic frequencies in kHz produce bubbles that impinge upon contact with the component being cleaned, thereby removing contaminants. low
Ultrasonic frequency, time, temperature and power can be selected on the Elmasonic P ultrasonic cleaner
例如25kHz的頻率產(chǎn)生比在較高頻率（例如37,80或130kHz）處產(chǎn)生的氣泡更劇烈地內(nèi)爆的相對(duì)較大的氣泡，其產(chǎn)生逐漸柔和的清潔作用。
Removing a large amount of contaminants from a solid component such as manufacturing or casting metal requires a lower frequency cleaner. Softer metals, plastics and products with polished surfaces should be cleaned at higher frequencies. In addition to protecting the polished surface, smaller bubbles are more able to penetrate tight areas such as seams, cracks and blind holes.
從諸如制造或鑄造金屬的堅(jiān)固部件去除大量污染物需要較低頻率的清潔劑。 較軟的金屬，塑料和具有拋光表面的產(chǎn)品應(yīng)在較高頻率下清潔。 除了保護(hù)拋光表面，較小的氣泡更能夠穿透緊密區(qū)域，例如接縫，裂縫和盲孔。
The table below provides a representative selection of the ultrasonic cleaners available at Tovatech and their frequencies. There are other options. Contact us for information.
下表提供了Tovatech可用的超聲波清洗機(jī)的代表性選擇及其頻率。 還有其他選項(xiàng)。 聯(lián)系我們獲取信息。
| Frequency/frequency |
| 37 kHz |
| 25/45 or 35/130 kHz |
| 37 or 80 kHz |
| 25 or 45 kHz |
| 25/45 or 35/130 kHz |
| 40 kHz |
**After ultrasonic cleaning power
**后是超聲波清洗電源
Power, usually expressed in watts per gallon of cleaning solution, is another variable to consider when selecting an ultrasonic cleaning system.
