超聲波清洗系統(tǒng)的精密光學_濟南潔升超聲波清洗機
Ultrasonic cleaning systems designated for precision optics require close collaboration between optical manufacturers who establish optical cleaning requirements and engineers who provide equipment and chemicals to meet these requirements. Specifying cleaning equipment and programs is not the purpose of this article. In contrast, our goal is to超聲波清洗機 provide an overview of Elmasonic equipment for cleaning ophthalmic optics.
指定用于精密光學的超聲波清潔系統(tǒng)需要建立光學清潔要求的光學制造商與提供設(shè)備和化學品以滿足這些要求的公司的工程師之間的密切合作。 指定清潔設(shè)備和程序不是本文的目的。 相反，我們的目標是提供Elmasonic設(shè)備清潔眼科光學的概述。
Its range of equipment ranges from individual cleaning tanks to fully automated multi-stage washing - dry cleaning lines in clean rooms. We will briefly describe the cleaning chemicals formulated for specific functions, from mold manufacturing to cleaning inspection and coating cleaning.
其設(shè)備范圍廣泛，從單個清洗罐到完全自動化的多級洗滌 - 干洗清潔線，在潔凈室。 我們將簡要介紹為模具制造到清潔檢查和涂層清潔等特定功能配制的清潔化學品。
Other devices that support cleaning optics include water treatment plants, filtration systems, solvent treatment equipment, and laminar air flow modules to support cleanrooms.
支持清潔光學的其他設(shè)備包括水處理廠，過濾系統(tǒng)，溶劑處理設(shè)備和層流空氣流模塊以支持潔凈室。
In addition to providing these instructions for equipment and chemicals, our job is to get in touch with cleaning ophthalmic optics specialists and track as needed to ensure your specifications are met.
除了為設(shè)備和化學品提供這些介紹之外，我們的職責是讓您與清潔眼科光學設(shè)備專家聯(lián)系，并根據(jù)需要進行跟蹤，以確保您的規(guī)格得到滿足。
Introduction to Clean Precision Optics
清潔精密光學簡介
Basic Cleaning and Flushing System
基本清潔和沖洗系統(tǒng)
The Elmasonic X TRA Flex line, the Flex 1 , can be used as a single washer for the Flex 1 and shares a support frame with the accompanying washer as a Flex 2 system. This system is designed for aqueous cleaning solutions. Cleaning and rinsing tanks are equipped with \u0026plusmn;2cm vertical oscillation, a technique that has greatly enhanced the cleaning action. These units can be purchased in dual-frequency mode, 25/45 kHz or 35/130 kHz. The cleaning and rinsing basket can be placed on a special bracket above the tank to effectively drip the liquid. ** can accommodate up to 5 user-defined cleaning programs.
該Elmasonic的X TRA的Flex線 ，可作為一個單一的洗滌裝置的Flex 1，并與隨行清洗機作為一個Flex 2系統(tǒng)都共用一個支撐架。 該系統(tǒng)設(shè)計用于水性清潔溶液。 清洗和沖洗槽配備提供±2cm垂直振蕩，一種技術(shù)證明大大增強清洗行動。 這些單元可以在雙頻模式下購買，25/45 kHz或35/130 kHz。 清潔和漂洗籃可以放置在水箱上方的特殊支架上，從而有效地滴出液體。 **多可以容納5個用戶定義的清潔程序。
The X-tra Flex Line is equipped with a heater and timer to remove the entrained air in the fresh cleaning solution and a sweep mode that evenly distributes the cleaning energy in the bathtub. The optional pump filter helps extend the life of the bath. The rinse tank can be equipped with a shower station using city or deionized water. The line has 5 tank capacities ranging from 8.5 to 44 gallons.
X-tra Flex Line配備了加熱器和定時器，除去新鮮清洗溶液中的夾帶空氣的脫氣模式，以及在浴缸中均勻分配清洗能量的掃描模式。 可選配的泵過濾器可幫助延長清洗槽的使用壽命。 沖洗罐可以配備使用城市或去離子水的淋浴沖洗站。 該生產(chǎn)線有5個罐容量，從8.5到44加侖不等。
Manual and automatic precision optical cleaning lines
手動和自動精密光學清潔線
The X-tra Flex Line described above can be extended by combining one or more cleaning and rinsing stations and then in a drying station in an Elma X-tra Pro configuration. These units can be combined at the beginning or added when needed. They can be equipped to support manual transport of products between cleaning, rinsing and drying stations, or automatic cleaning, rinsing and drying managed by touch screens to control and monitor handling and transportation.
上述X-tra Flex Line可以通過結(jié)合一個或多個清洗和沖洗站，然后在Elma X-tra Pro配置中的干燥站進行擴展。 這些單元可以在開始時組合或當需要時添加。 它們可以配備以支持在清潔，沖洗和干燥站之間手動運輸產(chǎn)品，或者通過觸摸屏管理的自動清潔，沖洗和干燥，以控制和監(jiān)控處理和運輸。
Cleaning optical products with solvents
用溶劑清洗光學產(chǎn)品
When using a flammable solvent to remove the protective paint, a specially designed ultrasonic cleaner is required. Elmasonic X-tra LSM is designed for solvents with a flash point equal to or higher than 55 ° C, such as NEP (N-ethyl-2-pyrrolidone) or NMP (N-methyl-2-pyrrolidone). They have built-in protection against the formation of explosive gases and are optionally equipped with an optional solvent cooling system to reduce steam generation. The dual-frequency (25 or 45 kHz) X-tra LSM unit should be operated in a well ventilated area, ideally equipped with an exhaust system and a fire suppression system.
當使用易燃溶劑去除保護漆時，需要使用特殊設(shè)計的超聲波清洗機。 Elmasonic X-tra LSM設(shè)計用于閃點等于或高于55℃的溶劑，例如NEP（N-乙基-2-吡咯烷酮）或NMP（N-甲基-2-吡咯烷酮）。 它們具有防止爆炸性氣體形成的內(nèi)置保護，并且可選配有可選的溶劑冷卻系統(tǒng)，以減少蒸汽的產(chǎn)生。 雙頻（25或45 kHz）X-tra LSM單元應(yīng)在通風良好的區(qū)域工作，理想情況下配備排氣系統(tǒng)和滅火系統(tǒng)。
Accessories device
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配件設(shè)備
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As mentioned above, solvent recovery systems can be used to extend solvent life by isolating soluble contaminants
- 如上所述，溶劑回收系統(tǒng)可用于通過分離出可溶性污染物來延長溶劑壽命 Water treatment plant with a capacity of 100**2500 liters per hour
- 容量為每小時100**2500升的水處理廠 Pump and filter unit for removing particles from cleaning solution and rinse water
- 泵和過濾器單元，用于從清潔溶液和沖洗水中去除微粒 Laminar flow module to generate clean room conditions
- 層流模塊，以產(chǎn)生潔凈室條件 The dryer can be designated to filter circulating hot air or infrared light
清潔溶液的精密光學
In addition to the above solvents, there are biodegradable water-based cleaning solutions to support each stage of precision optical fabrication - optics and molds used to form optical devices. They range from neutral to mild and strong alkaline. Although specific cleaning procedures will be developed for specific processes, here are a few examples of aqueous cleaners:
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除了上述溶劑之外，還有可生物降解的水基清潔溶液，以支持精密光學制造的每個階段 - 用于形成光學器件的光學器件和模具。 它們的范圍從中性到輕度和強堿性。 雖然將為特定過程開發(fā)特定的清潔程序，這里是水性清潔劑的幾個實例：
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The neutral cleaning concentrate elma clean 320 is specially designed for use with precision optical glasses to remove dust, fingerprints and other minor organic and inorganic contaminants.
- 中性清潔濃縮物elma clean 320是專為精密光學眼鏡使用軟化水去除灰塵，指紋和其他輕微的有機和無機污染物。 Neutral foam inhibits elma cleaning 260 impregnation and splashing removes oil, fingerprints and dust from the glass surface from ultrasonic cleaners or sprays.
- 中性泡沫抑制elma清潔260浸漬和噴濺從超聲波清潔劑或噴霧中去除玻璃表面的油，指紋和灰塵。 Prior to the use of organic and inorganic high precision optical glass, use a weakly alkaline elma clean 310 for cleaning to remove dust, fingerprints, light oils and greases, and resin residues.
- 在使用有機和無機高精度光學玻璃之前，使用弱堿性elma clean 310進行清潔，以去除灰塵，指紋，輕油和油脂以及樹脂殘留物。 Weakly alkaline elma tec cleaner A1 is used to finely clean glass substrates, glass and optical components.
- 弱堿性elma tec清潔劑A1用于精細清潔玻璃基板，玻璃和光學組件。 The alkaline elma clean 300 is designed to be cleaned prior to application of organic and alkali-free glass and final mold cleaning. It removes dust, fingerprints, grease and grease marks.
