金屬表面處理_濟(jì)南潔升超聲波清洗機(jī)
The key to achieving superior ** final surface treatment on the surface of the fabricated metal product is to determine that all contaminants are completely removed prior to application of the finish. The list of potential contaminants includes coolants, dust, fingerprints and fine metal powders, and can cause bulging, creping, blistering and/or failure adhesion between the coating and the surface. Metal surface treatment in sonic bath, followed by rinsing and drying, ready for painting, powder coating or other finishing processes (such as anodizing and plating used in your manufacturing equipment) Provide a good guarantee.
在制造的金屬產(chǎn)品表面上實現(xiàn)優(yōu)異的**終表面處理的關(guān)鍵是確定在施加整理劑之前所有的污染物被完全去除。 潛在污染物的列表包括冷卻劑，灰塵，指紋和金屬細(xì)粉，并且可導(dǎo)致涂層和表面之間的隆起，瑕疵，起泡和/或失敗的粘附。 在聲波清洗浴中進(jìn)行金屬表面處理，隨后進(jìn)行沖洗和干燥，可以為零件準(zhǔn)備好進(jìn)行噴漆，粉末涂層或其他精加工工藝（如您的制造設(shè)備中使用的陽極氧化和電鍍）提供**佳保證。
The effectiveness of ultrasonic cleaning is that it can be rem超聲波清洗機(jī)oved from solvent-based cleaning tanks or the use of aerosol sprayers and brushes may evade surface contamination by manual cleaning. These methods may also be environmentally unfriendly when dealing with waste solvents or treating aerosol spray fumes. In contrast, the implosion of microbubbles in a water-based biodegradable ultrasonic cleaning solution safely removes contaminants immersed in all surfaces of the solution.
超聲波清洗的有效性是其能夠去除在溶劑基清洗槽中或使用氣溶膠噴霧器和刷子可能逃避手動清洗的表面污染物。 當(dāng)涉及廢溶劑處理或處理氣溶膠噴霧煙霧時，這些方法也可能是環(huán)境不友好的。 相反，微小氣泡在水基可生物降解的超聲清潔溶液中的內(nèi)爆安全地去除浸入溶液中的所有表面上的污染物。
Select Ultrasonic Cleaning System
選擇超聲波清潔系統(tǒng)
Ultrasonic Cleaning Machine From the solution tank, the generator provides ultrasonic frequency to the tank-mounted transducer, which transmits acoustic energy (called cavitation) to the cleaning tank, and the control panel. Certain operational features are required when removing contaminants that interfere with metal surface treatment. These include a scan for evenly distributing sound energy in solution, a thermostat that allows the operator to heat the cleaning solution to the recommended temperature, and a timer to turn off the ultrasound at the end of the cycle. Many devices also provide a degassing mode to remove trapped air from fresh solution ; Otherwise degassing can be achieved by running the unit for a short period of time without load.
超聲波清洗機(jī)由溶液箱，發(fā)生器提供超聲波頻率到罐安裝的換能器，其將聲能（稱為空化）傳遞到清洗槽，以及控制面板。當(dāng)去除干擾金屬表面處理的污染物時，需要某些操作特征。 這些包括用于在溶液中均勻分布聲能的掃描，允許操作者將清潔溶液加熱到推薦溫度的恒溫器，以及在循環(huán)結(jié)束時關(guān)閉超聲波的定時器。 許多裝置還提供脫氣模式以從新鮮溶液中除去截留的空氣; 否則脫氣可以通過在沒有負(fù)載的情況下短時間運(yùn)行該單元來實現(xiàn)。
Ultrasonic frequency selection can be important for your operation, especially if you make parts with different compositions. The frequency of 25,000 times per second (25 kHz) is typically used for heavily contaminated machined and welded parts. Removal of oil or fine metal powder from steel or aluminum components can be done at 37kHz-45kHz. If dealing with multiple different materials in your store consider the series of dual-frequency ultrasonic cleaning Elmasonic X TRA basic in several tank capacities, and available in 25 or 45 kHz to provide operational options.
超聲波頻率選擇對您的操作可能很重要，特別是如果您制造不同成分的部件。 25,000次/秒（25 kHz）的頻率通常用于嚴(yán)重污染的加工和焊接零件。 從鋼或鋁組件去除油或金屬細(xì)粉可以在37kHz-45kHz完成。 如果處理多個不同的材料在你的商店考慮由例舉雙頻超聲波清洗Elmasonic的X TRA基本在幾個罐容量，并在25或45千赫提供操作的選擇可用的系列。
You'll want an ultrasonic cleaner that handles the big parts that are made in your store. 40 kHz TOVA professional cleaners are available in a capacity of 110 gallons. The custom unit can also be designed to meet your requirements.
你會想要一個超聲波清洗機(jī)，能夠處理在你的店里制造的**大的零件。 40 千赫TOVA專業(yè)清潔工人在能力110加侖可用。 定制單元也可以設(shè)計為滿足您的要求。
The internal dimensions are important when selecting the tank size, but keep in mind that the size of the cleaning basket in which the part is placed is slightly smaller. Large and/or heavy components can be safely immersed in the cleaning solution from the top support, but they are determined not to contact the can side or bottom.
當(dāng)選擇水箱尺寸時，內(nèi)部尺寸是**重要的，但請記住，放置部件的清潔筐的尺寸稍小。 大的和/或重的部件可以安全地從頂部支撐件浸入清潔溶液中，但確定它們不接觸罐側(cè)或底部。
You may find it more practical to use two or more ultrasonic cleaners in your shop, the size of which can effectively clean large or small parts before applying the coating.
您可能會發(fā)現(xiàn)在您的車間使用兩個或多個超聲波清洗機(jī)更加實用，其尺寸可以在涂覆涂層之前有效清潔大型或小型部件。
The rinse tank is used as part of an industrial cleaning line to remove cleaning solution residues that may interfere with the quality coating. An example of this is Elmasonic's Flex 2 ultrasonic cleaning and rinsing unit, which is oscillated to provide excellent cleaning results before final finishing. also provides a warm air dryer. For more information, please contact us at (973) 355-6809.
將沖洗罐作為工業(yè)清潔線的一部分，以去除可能干擾質(zhì)量涂層的清潔溶液殘留物。 一個例子是Elmasonic的Flex 2超聲波清洗和漂洗單元，都與振蕩，以提供**終精加工之前出色的清潔效果。 還提供溫暖的空氣干燥器。 有關(guān)詳情，請聯(lián)系我們（973）355-6809。
Ultrasonic cleaning chemicals
超聲波清洗劑化學(xué)品
Today's biodegradable ultrasonic cleaning solution concentrates are formulated for specific cleaning tasks. A particularly suitable method for general cleaning is the demulsification elma tec cleaning A4 to remove cutting and processing coolants and residues. Dilute in water**2?5%;Recommended bath temperature is 50?80?C. If you manufacture non-ferrous metals and light metals, such as aluminum and aluminum alloys, consider using 2% (by volume) of elma cleaning 260 for dipping and spraying in the bath from 30 to 75 °C. This formulation has the advantage of not leaving a residue after washing on the surface.
今天的可生物降解的超聲波清潔溶液濃縮物被配制用于特定的清潔任務(wù)。 一種特別適用于一般清潔的方法是破乳elma tec清潔A4，以去除切割和加工冷卻劑??和殘留物。 在水中稀釋**2?5％; 推薦浴溫為50?80?C。 如果你制造有色金屬和輕金屬，如鋁和鋁合金，考慮使用2％（體積）的elma清潔260浸漬和噴濺在浴中從30到75℃。 該制劑具有不在表面上留下清洗后殘留物的優(yōu)點。
In all cases, the cleaning time will vary depending on the degree of contamination, but is usually less than 10 minutes.
在所有情況下，清潔時間將根據(jù)污染程度而變化，但通常小于10分鐘。
If the part has not been finished for a while after cleaning, or if rust is a problem, you can add 0.05 to 0.5% of elma-KS to the cleaning or rinsing tank for temporary corrosion protection.
如果部件在清潔后仍然未完成一段時間，或者如果生銹是一個問題，您可以添加0.05到0.5％的elma-KS到清潔或沖洗槽，以獲得臨時的防腐蝕保護(hù)。
Operating the bath
操作清潔浴
The procedure for setting up and operating the ultrasonic cleaner varies depending on equipment selection, cleaning components and solution chemistry. They involve solution preparation, cleaning and, if necessary, flushing and drying cycles, as well as bath and equipment maintenance. Device operation instructions provide specific details.
設(shè)置和操作超聲波清洗機(jī)的程序因設(shè)備選擇，清洗部件和溶液化學(xué)性質(zhì)而異。 它們涉及溶液制備，清潔和（如果需要）沖洗和干燥循環(huán)，以及浴和設(shè)備維護(hù)。 設(shè)備操作說明提供具體細(xì)節(jié)。
