The increasing popularity of craft beer has led entrepreneurs to establish their own breweries to participate in the market. Although their beer formula will help them in the market, all the bots have in common the cleaning process beer bottling equipment to remo超聲波清洗機ve dry residues and other contaminants, thus maintaining product quality and satisfactory inspectors. Ultrasonic cleaning machine can do this short work.
工藝啤酒的日益普及導(dǎo)致企業(yè)家建立自己的啤酒廠以參與市場。 雖然他們的啤酒配方將幫助他們在市場上,所有瓶裝的共同點是清洗工藝啤酒裝瓶設(shè)備,以去除干燥的殘留物和其他污染物,從而保持產(chǎn)品質(zhì)量和滿意的檢查員。超聲波清洗機可以做到這一點的短工作。
Ultrasonic cleaning beer brewing equipment
超聲波清洗啤酒釀造設(shè)備
The benefits of ultrasonic cleaning are its speed and thoroughness compared to mechanical washing machines and hand-washing brewing equipment components. Cleaning is done by implosion of millions of tiny bubbles on the surface of these parts. When bubbles violently swell, they loosen and carry away stubborn contaminants such as dry residues during what is called ultrasonic cavitation. Because they are so small, the bubbles touch all surfaces, including those that are difficult or impossible to achieve by hand scrubbing.
超聲波清洗的好處是它的速度和徹底性相比,機械洗衣機和手洗的釀造設(shè)備組件。 清潔是通過對這些部件的表面的數(shù)百萬個微小氣泡的內(nèi)爆來進行的。 當(dāng)氣泡猛烈地膨脹時,它們在稱為超聲空化的過程中松開并帶走諸如干燥殘留物的頑固污染物。 因為它們?nèi)绱诵?,氣泡接觸所有表面,包括那些通過手擦洗難以或不可能達到的表面。
After ultrasonic cleaning
超聲波清洗后
The cavitation bubbles are generated by the ultrasonic transducer powered by the generator of the device at a frequency of, for example, 45,000 cycles per second (45 kHz). Thoroughly cleaned in 20 minutes in a test conducted by Tovatech supplier Elma Ultrasonics stainless steel bottling equipment. Then rinse with tap water for 2 minutes, then rinse with deionized or distilled water to remove all traces of cleaning solution residue.
空化氣泡由設(shè)備的發(fā)電機供電的超聲換能器以例如45,000個循環(huán)/秒(45kHz)的頻率振動產(chǎn)生。 在Tovatech供應(yīng)商Elma Ultrasonics不銹鋼裝瓶設(shè)備進行的測試中,在20分鐘內(nèi)徹底清潔。 然后用自來水沖洗2分鐘,然后用去離子水或蒸餾水沖洗,以除去所有痕量的清洗液殘留物。
Ultrasonic cleaner selection
超聲波清洗機選擇
Ultrasonic cleaners range in size from small benchtop units to industrial grade models. You can work with Tovatech's ultrasound professionals to choose the right cleaner for your craft beer operation, making sure that the cleaning principles remain the same regardless of the size of the equipment. For example, we quoted the Elmasonic X-tra Basic series cleaners mounted on rollers that offer six capacities from 5.8 to 57 gallons.
超聲波清洗機的尺寸范圍從小臺式機組到工業(yè)級機型。 您可以與Tovatech的超聲波專業(yè)人士合作,選擇**適合您工藝啤酒操作規(guī)模的清潔劑,確信無論設(shè)備尺寸如何,清潔原則保持不變。 舉例來說,我們引用了安裝在輥子上的Elmasonic X-tra Basic系列清潔器,可提供從5.8到57加侖的6種容量。
One of the features of this series
本系列的特點之一
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- Scan mode to provide a uniform distribution of cavitation throughout the bath 掃描模式以在整個浴中提供空化作用的均勻分布
- Pulse mode is activated to degas fresh clean solution and remove more stubborn contaminants 脈沖模式被激活以使新鮮的清潔溶液脫氣并去除更多的頑固污染物
- Heater, the bath temperature can be set from 30 ° C to 80 ° C according to the recommendations of the cleaning solution manufacturer 加熱器,可根據(jù)清潔溶液制造商的建議將浴溫從30℃設(shè)定為80℃
- The timer is automatically turned off or turned on in 30-minute increments 定時器以30分鐘為增量自動關(guān)閉或**開啟
- The user sets the cleaning at 25 or 45 kHz. Higher frequency for general cleaning ; lower frequency to remove coarse contaminants 用戶設(shè)置清洗在25或45 kHz。 較高的頻率用于一般清潔; 較低的頻率去除粗糙的污染物
- Discharge used cleaning solution 排出用過的清潔溶液
The proposed cleaning solution formulation available from Tovatech is a phosphoric acid based Chem-Crest 55 liquid detergent concentrate. It is recommended to dilute **5% water ; recommended cleaning temperature is 70?C.
可從Tovatech獲得的建議的清潔溶液制劑是基于磷酸的Chem-Crest 55液體洗滌劑濃縮物。 建議稀釋**5%水; 推薦清洗溫度為70?C。
Preparation for cleaning brewing equipment
啤酒釀造設(shè)備的清潔準(zhǔn)備
Before ultrasonic cleaning
超聲波清洗前
Your ** step is to prepare a cleaning bath. Refill the sink with water for about half, then add the appropriate amount of cleaning solution concentrate. Continue to add water to the tank filling line. Activates the ultrasound and pulse mode, a thorough mixing and degassing solution. This will take about 10-15 minutes, depending on the size of the ultrasonic cleaner.
您的**步是準(zhǔn)備清潔浴。 用水補充水槽大約一半,然后加入適量的清潔溶液濃縮液。 繼續(xù)向水箱加注管線添加水。 激活超聲和脈沖模式,徹底混合和脫氣的解決方案。 這將需要大約10-15分鐘,具體取決于超聲波清洗機的尺寸。
When you are ready to clean up
當(dāng)你準(zhǔn)備清理
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- Set the thermostat to the recommended temperature. When the temperature is reached, the device will start. 將恒溫器設(shè)置為推薦溫度。 達到溫度時,設(shè)備將啟動。
- Place the bottling equipment components in a mesh stainless steel basket. Don't overcrowd. 將裝瓶設(shè)備組件放在網(wǎng)狀不銹鋼籃中。 不要過度擁擠。
- Place the basket in the solution and make sure all parts are completely submerged. Note: Part displacement will increase the level of the solution. Exhaust excess water until the level remains at the fill line. 將籃子放入溶液中,確保所有部件完全浸沒。 注意:零件位移會提高解決方案的水平。 排出多余的水,直到水平保持在填充線。
- Set the frequency to 45 kHz and the timer to 20 minutes. 設(shè)置頻率為45 kHz,定時器為20分鐘。
- At the end of the cycle, remove and inspect the part. If the 2 minute rinse is satisfied in fresh water, deionized water or distilled water removes all traces of cleaning solution without leaving water spots. Let them dry and they are ready to reassemble. 在循環(huán)結(jié)束時,拆下并檢查零件。 如果在淡水中滿足2分鐘沖洗,則去離子水或蒸餾水除去所有痕量的清潔溶液而不會留下水斑。 讓他們干燥,他們準(zhǔn)備重新組裝。
After ultrasonic cleaning
超聲波清洗后
Larger brewers may consider the modular Elmasonic X-tra Flex 2 system, which combines an ultrasonic cleaner with a rinse tank and has an oscillating function that further enhances the cleaning effect.
更大規(guī)模的啤酒釀造商可能會考慮采用模塊化的Elmasonic X-tra Flex 2系統(tǒng),它結(jié)合了超聲波清洗機和沖洗槽,并具有進一步提高清洗效果的振蕩功能。
Cleaning device maintenance
清潔設(shè)備維護
The residue that rises to the surface should be removed and set aside. After a period of time, the cleaning efficiency will drop, indicating that it is time to replace the solution. Discharge tanks and dispose of waste solutions and degreasing residues in accordance with local regulations. Clean the cans according to the instructions in the user manual. Then prepare and degas the fresh clean bath.
上升到表面的殘留物應(yīng)該被撇去并放在一邊。 一段時間后,清潔效率將下降,表明是時候更換解決方案。 排放罐,并根據(jù)當(dāng)?shù)胤ㄒ?guī)處理廢溶液和脫脂殘留物。 按照用戶手冊中的說明清潔罐。然后準(zhǔn)備和脫氣新鮮的清潔浴。
