如何清潔船舶發(fā)動機(jī)零件_濟(jì)南潔升超聲波清洗機(jī)
Disassembling and inspecting the ship propulsion system during regular maintenance procedures provides an excellent opportunity for sonic cleaning of marine engine components. Ultrasonic cleaning is no doubt faster and more thorough than the use of aerosol sprays or manual cleaning of marine diesel and gasoline engine components in scrubbers, using potentially hazardous solvents and associated processing challenges.
在定期維護(hù)程序期間拆卸和檢查船舶推進(jìn)系統(tǒng)為聲波清潔船用發(fā)動機(jī)部件提供了極好的機(jī)會。 超聲波清洗無疑比使用氣溶膠噴霧或手動清洗洗滌罐中的船用柴油和汽油發(fā)動機(jī)部件更快，更徹底，使用潛在的有害溶劑以及相關(guān)的處理挑戰(zhàn)。
The thoroughness of ultrasound is due to its ability to reach all surfaces of marine engine components that are immersed in a water-based biodegradable ultrasonic cleaning solution. When millions of tiny bubbles generated by a generator-powered ultrasonic transducer violently burst when in contact with a component to remove and remove grease, varnish, carbon deposits and other contaminants, lowering the engine Performance and cause wear.
超聲的徹底性是由于其能夠到達(dá)浸沒在水基可生物降解的超聲清潔溶液中的船用發(fā)動機(jī)部件的所有表面。 當(dāng)由發(fā)電機(jī)供電的超聲換能器產(chǎn)生的數(shù)百萬個微小氣泡與部件接觸時猛烈地爆裂以移除并帶走油脂，清漆，碳沉積物和其它污染物，從而降低發(fā)動機(jī)性能并導(dǎo)致磨損。
Select the ultrasonic cleaning machine for marine engines
選擇船用發(fā)動機(jī)的超聲波清洗機(jī)
Choosing ** Ultrasonic cleaners that suit your requirements require a lot of thinking. We're here to introduce some considerations and are always ready to discuss your needs in detail to help you make the right decision.
選擇**適合您的要求的超聲波清洗機(jī)需要大量的思考。 我們在這里介紹一些注意事項，并隨時準(zhǔn)備詳細(xì)討論您的需求，以幫助您做出正確的決定。
\u0026ldquo;Spot\u0026rdquo; Ultrasonic cleaners range in size from small benchtop units to industrial grade floor models that can hold up to approximately 100 gallons of cleaning fluid. can also order custom cleaners. The size of the should be selected according to the ** large marine engine parts that you will clean. This helps determine the volume of the cleaning solution and the internal dimensions of the cleaning tank. The ^^^^ widget will be placed in the basket to be immersed in the cleaning solution, and the basket has a slightly smaller size than the inside of the can. This brings two points:
“現(xiàn)貨”超聲波清洗機(jī)的尺寸從小型臺式裝置到工業(yè)級地板型號，可容納高達(dá)約100加侖的清洗液。 還可以訂購定制的清潔劑。 尺寸應(yīng)根據(jù)您將要清洗的**大船用發(fā)動機(jī)部件選擇。 這有助于確定清洗溶液的容量和清洗槽的內(nèi)部尺寸。 小部件將被放置在網(wǎng)籃中以浸入清潔溶液中，并且籃具有比罐內(nèi)部略小的尺寸。 這帶來兩點：
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- Considering the so-called working depth, the distance from the bottom of the basket to the surface of the cleaning solution. Parts must be completely submerged for proper cleaning. 考慮到所謂的工作深度，從籃子底部到清潔溶液表面的距離。 部件必須完全浸沒以進(jìn)行正確清潔。
- Make sure the basket is able to handle the weight of the part being cleaned. If you are cleaning heavy parts, select a tank to place the part on the support that is made to the bottom of the tank or, conversely, hang the part from the overhead bracket. In the latter case, the part should not touch the bottom and sides of the can. 確?；@子能夠處理正在清潔的部件的重量。 如果您要清潔重型零件，請選擇一個油箱，以便將零件放在制造到油箱底部的支撐上，或者相反，將零件從架空支架上懸掛下來。 在后一種情況下，零件不應(yīng)接觸罐底和側(cè)面。
Feature requirements for ultrasonic cleaners
超聲波清洗機(jī)的功能要求
Because marine engine components can be heavily contaminated, you will need an ultrasonic cleaner that will remove them. There is a quick find here:
因為船用發(fā)動機(jī)部件可能被嚴(yán)重污染，你將需要一個能夠清除它們的超聲波清洗機(jī)。 這里有一個快速查找的內(nèi)容：
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- Scan mode to provide uniform cleaning throughout the cleaning solution. 掃描模式，以在整個清潔溶液中提供均勻的清潔作用。
- The heater raises the solution to an effective temperature to remove grease, oil and similar contaminants. 加熱器，將溶液升****有效的溫度，以去除油脂，油和類似污染物。
- A timer that turns off the ultrasound at the end of the cycle. This allows you to do other chores while cleaning. 一個定時器，在周期結(jié)束時關(guān)閉超聲波。 這讓你做清潔時做其他雜事。
- A drain for draining used cleaning solution. 用于排放用過的清潔溶液的排水管。
Other useful features include:
其他有用的功能包括：
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- The power supply can be adjusted to set the cleaning intensity according to the part being cleaned. 可調(diào)節(jié)電源，根據(jù)正在清潔的部件設(shè)置清潔強(qiáng)度。
- A pulse mode that provides bursts of high-intensity sound energy that burns on carbon and other stubborn contaminants 一種脈沖模式，提供高強(qiáng)度聲能的爆發(fā)，爆炸在碳和其他頑固污染物上燃燒
- In degassing mode, mix fresh cleaning solution to eliminate cavitation and suppress trapped air. 脫氣模式，混合新鮮的清潔溶液，消除空化抑制捕獲的空氣。
- Dual frequency - 25 kHz for heavy load cleaning and 45 kHz for standard cleaning. 雙頻率 - 如重負(fù)載清洗時為25 kHz，標(biāo)準(zhǔn)清洗時為45 kHz。
- Automatically shut down to prevent you from forgetting. 自動關(guān)閉，以防您忘記。
- The wheels are easy to carry. 車輪安裝便于攜帶。
- Filtration system to remove particulate contaminants and oils 過濾系統(tǒng)，以去除顆粒污染物和油
- Skimmers, crucibles and spray trays to remove oil slicks. 撇渣器，堰和噴霧盤，以去除浮油。
Cleaning solution formula
清洗液配方
A widely used detergent formulation removes oil, grease, burning residues, soot and similar organic contaminants that are alkaline and demulsified elma tec clean A4. It is recommended to dilute with water**2?5%; The recommended cleaning temperature is 50?80 °C. It is shipped with 2.5, 10 and 25 liter containers and instructions for use. If rust is a problem, add 0.05 - 0.5% elma-KS rust inhibitor to the bath to provide temporary corrosion protection.
廣泛使用的清潔劑配方去除油，油脂，燃燒殘余物，煤煙和類似的有機(jī)污染物是堿性和破乳的elma tec清潔A4。 建議用水稀釋**2?5％; 建議清洗溫度為50?80℃。 它與2.5，10和25升容器一起運輸以及使用說明。 如果生銹是一個問題，在熔池中加入0.05 - 0.5％的elma-KS防銹劑，以提供臨時的防腐蝕保護(hù)。
Marine Engine Cleaning Cycle
海洋發(fā)動機(jī)清潔周期
Experience will help you develop procedures. We recommend removing excess grease and loose contamination from engine parts before placing engine parts into the ultrasonic bath.
經(jīng)驗將幫助您制定程序。 我們建議在將發(fā)動機(jī)零件放入超聲波槽之前，清除發(fā)動機(jī)零件上多余的油脂和松動的污染
At the beginning, add water to the water tank* and add the appropriate amount of cleaning liquid concentrate. Open the device and degas the solution before cleaning. The time required for degassing depends on the capacity of the tank, but the work that should be done for 15 to 20 minutes for larger tanks. When you are ready to clean, set the thermostat to the recommended temperature. Please remember that ultrasonic energy will also heat the solution. There is a simplified cycle here:
開始時，給水箱加水*，并加入適量的清潔液濃縮液。 打開設(shè)備并在清潔之前對溶液脫氣。 脫氣所需的時間取決于罐的容量，但對于較大的罐15到20分鐘應(yīng)該做的工作。 當(dāng)您準(zhǔn)備清潔時，將恒溫器設(shè)置為推薦溫度。 請記住，超聲波能量也會加熱解決方案。 這里有一個簡化的周期：
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- Place the parts超聲波清洗機(jī) in the cleaning basket or prepare to immerse them in the cleaning bucket. 將部件放置在清潔籃中，或者準(zhǔn)備浸入清潔桶中。
- Place the part in the solution and set the timer for 30 minutes. Periodically remove and leave a residue suspended on top of the solution. 將部件放入溶液中，并將計時器設(shè)置30分鐘。 定期撇去并留出懸浮在溶液頂部的殘留物。
- Remove the parts at the end of the cycle and check them. 在循環(huán)結(jié)束時取出部件并檢查它們。
- When you are satisfied, let them dry. If necessary, rinse off the cleaning solution residue with water. 滿意時，讓它們干燥。 如有必要，用水沖洗除去清潔溶液殘留物。
When the cleaning cycle is long, replace the solution. Empty the tank and dispose of the waste solution and degreasing residue according to local regulations. Clean the tank according to the recommendations in the equipment user manual and then prepare a new batch.
當(dāng)清潔周期較長時，更換溶液。 清空罐，并根據(jù)當(dāng)?shù)胤ㄒ?guī)處理廢溶液和脫脂殘留物。 根據(jù)設(shè)備用戶手冊中的建議清潔儲罐，然后可以準(zhǔn)備新的批次。
* The level of the cleaning solution in the tank is important. If you are equipped with a fill line, you should use a fill line. Because your clean parts will replace the solution, you will have to adjust the level accordingly.
*罐中的清潔溶液的液位很重要。 在清潔過程中，溶液液位應(yīng)符合用戶手冊中的建議，或者如果配備了填充線，則應(yīng)使用填充線。 因為您清潔的零件將替換解決方案，您將不得不相應(yīng)地調(diào)整水平。
